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Ray5 MiniS Wi-Fi Connection Failure Troubleshooting
Ray5 MiniS Wi-Fi Connection Failure Troubleshooting

Wi-Fi connection issues on the Ray5 MiniS can prevent wireless control through software such as LightBurn or LaserGRBL. These problems are typically caused by signal strength, network compatibility, or incorrect configuration.

This guide helps you quickly identify and resolve the most common Wi-Fi connection issues.

1. Weak Wi-Fi Signal

In LightBurn or LaserGRBL, enter $wifi/listAPs in the console to search for available Wi-Fi networks.
In the list of detected Wi-Fi networks, the number shown after SIGNAL represents signal strength, with 100 being the strongest.

If the signal is too weak, the connection may fail.
Possible causes and solutions:

The Wi-Fi antenna on the motherboard may be loose. In this case, remove the front beam cover of the RAY5 mini and reconnect the antenna securely.

The antenna may be damaged. If so, replace the antenna with a new one.

2. Wi-Fi Frequency Band Is 5 GHz Instead of 2.4 GHz

The Longer laser engraver can only detect 2.4 GHz Wi-Fi networks.
If your Wi-Fi is using the 5 GHz band, the machine will not be able to find or connect to it.

3. Incorrect Wi-Fi Name or Password

Check carefully to ensure that the Wi-Fi name (SSID) and password are entered correctly.

video tutorial:

Conclusion

Wi-Fi connection failures on the Ray5 MiniS are usually caused by weak signals, unsupported 5 GHz networks, or incorrect credentials. By checking signal strength, ensuring a 2.4 GHz connection, and verifying network details, most issues can be resolved quickly.

A stable Wi-Fi connection enables convenient wireless control and improves workflow efficiency.

By products-tutorial | November 10, 2025
How to Update the Firmware on Ray5 mini/miniS
How to Update the Firmware on Ray5 mini/miniS

Keeping your firmware updated is important for maintaining stable performance, improving compatibility, and fixing known issues on the LONGER Ray5 mini and Ray5 miniS laser engravers.

Table of Contents

  • What This Guide Covers
  • Quick Answer
  • Why This Process Matters
  • Before You Start
  • Requirements
  • Precautions
  • Step-by-Step Tutorial
    • Method 1: Update by ESPTool Web
    • Method 2: Update by LaserBurn APP
  • Common Problems and Solutions
  • Tips for Better Results
  • Frequently Asked Questions
  • Final Thoughts

What This Guide Covers

This tutorial explains how to officially update the firmware on the following laser engravers:

  • LONGER Ray5 mini
  • LONGER Ray5 miniS

The guide includes two official update methods:

  1. Updating firmware through ESPTool Web
  2. Updating firmware through the LaserBurn APP

It also includes troubleshooting advice and beginner tips to help reduce firmware update issues.

Quick Answer

To update the firmware on a Ray5 mini or Ray5 miniS:

  1. Download the correct firmware for your machine model.
  2. Connect the engraver to your computer.
  3. Use either:
    • ESPTool Web in a browser, or
    • LaserBurn APP firmware update function.
  4. Follow the official flashing procedure carefully.

For ESPTool Web:

  • Set baud rate to 115200
  • Connect to the CH340 serial port
  • Click Erase Flash
  • Set Flash address to 0x0
  • Select firmware file
  • Click Program

For LaserBurn APP:

  • Open Me → About → Firmware Update → RAY5 mini

 

Why This Process Matters

Firmware controls how your laser engraver operates. Updating the firmware can help:

  • Improve machine stability
  • Fix connection issues
  • Improve compatibility with software
  • Resolve operational bugs
  • Restore functionality after firmware corruption
  • Improve Wi-Fi or USB communication

In some cases, outdated firmware may cause:

  • Freezing during startup
  • Connection failures in LightBurn
  • Unexpected reboots
  • “Busy/Paused” communication errors

Updating firmware correctly can often solve these problems.

Before You Start

Before beginning the firmware update process:

  • Ensure the engraver has stable power
  • Use a reliable USB data cable
  • Close unnecessary software programs
  • Download the correct firmware for your exact machine model
  • Do not disconnect power during the update

If you are unsure which firmware file matches your machine:

Follow official machine specifications or instructions.

Requirements

You will need:

  • LONGER Ray5 mini or Ray5 miniS
  • Computer with USB connection
  • Internet connection
  • Firmware file for your machine
  • Browser for ESPTool Web method
  • LaserBurn APP (for APP update method)

You may also need:

  • CH340 driver installed on your computer
  • USB Type-C cable

Official firmware downloads are available on the LONGER download pages.

Precautions

Before updating firmware, read these important precautions carefully.

Use the Correct Firmware

Different Ray5 mini and miniS models use different firmware versions.

Examples include:

  • Ray5 miniS_2.5w-v0.5.0
  • Ray5 miniS_3.5w-v0.5.0
  • Ray5 miniS_5.5w-v0.5.0
  • Ray5 miniS_10w-v0.5.0

Installing incorrect firmware may cause startup problems or connection failures.

Do Not Disconnect During Flashing

Interrupting power or USB connection during firmware flashing may corrupt the firmware installation.

Confirm CH340 Driver Installation

If the computer cannot detect the engraver:

  • Check whether the CH340 driver is installed
  • Verify the correct COM port appears in Device Manager

 

Step-by-Step Tutorial

Method 1: Update by ESPTool Web

This is the official browser-based firmware flashing method provided by LONGER.

Step 1: Open ESPTool Web

Action

Open the following webpage in your browser:

ESPTool Web

Expected Result

The ESPTool Web interface opens and allows serial port connection.

Important Notes

  • Use a compatible browser
  • Connect the engraver to the computer before continuing

Step 2: Connect to the CH340 Serial Port

Action

  • Set the baud rate to 115200
  • Connect to the CH340 serial port

Expected Result

The software establishes communication with the laser engraver.

Important Notes

If the CH340 serial port does not appear:

  • Check USB cable connection
  • Verify CH340 driver installation

Step 3: Erase Flash

Action

Click:

Erase Flash

Expected Result

Existing firmware data is erased from the machine.

Important Notes

The official instructions specify erasing flash before programming the new firmware.

 


Step 4: Enter Flash Address

Action

Enter the Flash address:

0x0

Expected Result

The firmware target address is configured correctly.

Important Notes

Do not change the Flash address value.

 


Step 5: Select Firmware File

Action

Choose the firmware file for your specific Ray5 mini or miniS model.

Expected Result

The firmware file is loaded into ESPTool Web.

Important Notes

Use only firmware intended for your machine version.

Step 6: Program the Firmware

Action

Click:

Program

Expected Result

The firmware flashing process begins.

Important Notes

  • Do not disconnect power
  • Do not unplug USB cable
  • Wait until the process fully completes

Method 2: Update by LaserBurn APP

This is the official in-app firmware update method.

Step 1: Connect the Engraving Machine to LaserBurn APP

Action

Connect the Ray5 mini or miniS to the LaserBurn APP.

Expected Result

The app successfully communicates with the machine.

Important Notes

Ensure the connection remains stable during the update.

 


Step 2: Open Firmware Update Menu

Action

Navigate to:

Me → About → Firmware Update → RAY5 mini

Expected Result

The firmware update interface opens.

Important Notes

Follow the on-screen prompts carefully.

 


Step 3: Start Firmware Upgrade

Action

Begin the firmware upgrade process inside the APP.

Expected Result

The machine firmware updates automatically.

Important Notes

Do not close the APP during the upgrade.

 

Common Problems and Solutions

Problem Possible Cause Solution
CH340 port not detected Driver missing Install CH340 driver
Firmware update fails Incorrect firmware file Use firmware matching your exact model
Machine stuck on LONGER logo Firmware corruption Re-flash firmware using ESPTool Web
LightBurn shows Busy/Paused Communication settings issue Verify baud rate 115200 and enable DTR
Screen remains blank after flashing Incomplete firmware process Follow official firmware recovery instructions
Cannot connect through USB Faulty cable or COM port issue Try another USB data cable and port
Flash process stops midway Unstable connection Avoid disconnecting cable or power

 

Tips for Better Results

  • Use a high-quality USB data cable
  • Keep your computer connected to stable power
  • Close LightBurn and other serial-port software during flashing
  • Verify the firmware file before starting
  • Wait patiently for the update to complete
  • Restart the engraver after firmware installation

If your machine behaves abnormally after updating:

Follow official machine specifications or instructions.

Frequently Asked Questions

Does firmware updating erase my engraving files?

The official instructions focus only on firmware flashing. Follow official machine specifications or instructions.

What baud rate should I use in ESPTool Web?

Use:
115200

 

What Flash address should I enter?

Use:
0x0

 

Why is my Ray5 mini stuck on the LONGER logo?

This can happen if firmware becomes corrupted or incomplete during flashing. Re-flashing the firmware using the official ESPTool Web method may help.

Do I need to erase flash before programming?

Yes. The official procedure instructs users to click:
Erase Flash
before programming the firmware.

Can I update firmware through the LaserBurn APP?

Yes. The official menu path is:

Me → About → Firmware Update → RAY5 mini

 

Where can I download official firmware files?

Official firmware downloads are available on the LONGER download pages.
LONGER Ray5 miniS Downloads

LONGER Ray5 mini Downloads

What should I do if the update fails?

  • Recheck the firmware file
  • Verify CH340 driver installation
  • Confirm the correct COM port
  • Repeat the official flashing steps carefully

If issues continue:

Follow official machine specifications or instructions.

Final Thoughts

Updating the firmware on the LONGER Ray5 mini and Ray5 miniS is a straightforward process when following the official instructions carefully. Whether you choose ESPTool Web or the LaserBurn APP method, using the correct firmware file and maintaining a stable connection are the most important factors for success.

Always follow the official flashing sequence exactly:

  • Connect to the CH340 serial port
  • Set baud rate to 115200
  • Click Erase Flash
  • Use Flash address 0x0
  • Program the firmware

Following these official steps helps ensure a safe and reliable firmware upgrade experience for your laser engraver.

By products-tutorial | November 8, 2025
Working Air Pump on Your Laser Engraver
How to Troubleshoot and Fix a Non-Working Air Pump on Your Laser Engraver

If your laser engraver’s air pump suddenly stops working, don’t panic — most issues are simple to diagnose and fix. Whether you’re using a Longer, xTool, or other diode laser, the air assist system plays a vital role in keeping cuts clean and preventing smoke buildup. This guide walks you through a professional, step-by-step troubleshooting process to identify whether the issue lies in your power connection, software control, wiring, or the pump itself.

Step 1: Basic Checks

Before diving into multimeters and wiring, start with the basics. The majority of “pump not working” issues come from overlooked connections or software misconfigurations.

1. Check Power and Physical Connections

  • Confirm Power Supply:
    Make sure the laser engraver’s power cable is securely plugged in and the outlet has power. Test the outlet with another device, such as a phone charger, to rule out external issues.

    Confirm Power Supply
  • Inspect Cable Connections:
    Check whether the air pump cable is firmly connected to the laser’s mainboard. A loose or detached connector can easily stop the pump from receiving power or control signals.

    Inspect Cable Connections

2. Verify Software Settings

In most cases, the air pump is controlled via your engraving software, such as LightBurn or LaserGRBL.

  • Check Air Assist Settings:
    Go to your device settings and look for air assist options.

    • Command M8 turns the air pump ON.

      Command M8 turns the air pump ON
    • Command M7 turns it OFF.

      Command M7 turns it OFF


      Ensure that your engraving layer has air assist enabled in the software.

  • Manual Pump Test:
    Most Longer and other modern laser engravers have a manual air pump control button on the touchscreen interface.
    Try tapping it — if the pump starts, the issue was software-related. If it doesn’t respond, move to hardware diagnostics.

Step 2: Deeper Diagnostics Based on Symptoms

Once you’ve ruled out the basics, the next step is to identify which symptom applies to your air pump.

Case 1: The Air Pump Has No Sound or Vibration

If the air pump shows no sign of life — no hum, vibration, or airflow — it likely means power isn’t reaching the pump motor.

A. Check Input Voltage with a Multimeter

  • Purpose: Determine whether power is being supplied to the pump.

  • How:

    1. Set your multimeter to DC voltage mode (choose a range above 24V).

    2. Activate the air pump in software (LightBurn → enable M8).

    3. Touch the multimeter probes to the air pump’s positive and negative terminals.

  • Results:

    • Voltage Present (12V/24V): Power is fine — the pump itself is likely faulty.

    • No or Very Low Voltage: The issue lies in the mainboard control circuit, MOSFET switch, or power supply line.

B. Test Pump with External Power

To isolate the problem, directly connect the pump to an external DC power source (such as an old router power adapter).

  • If the pump runs normally: The issue is with your engraver’s control circuit.

  • If the pump still doesn’t start: The pump motor is burnt out or mechanically jammed and must be replaced.

C. Check for Physical Damage

  • Overheating or Burning Smell: The internal coil may have burnt out.

  • Blocked Rotor: Foreign particles inside the air intake may cause the impeller to jam. Carefully open the housing and remove debris if possible.

Case 2: The Air Pump Makes Noise but No Air Comes Out

If you hear the motor spinning or vibrating but no air is flowing, the issue is likely airflow blockage or internal mechanical wear.

A. Test Airflow at the Pump Outlet

  • Disconnect the output hose and turn on the pump.

  • If you feel strong air coming out, the pump is fine — the problem lies downstream (air hose, nozzle, or fittings).

  • If the airflow is still weak, the problem is internal.

B. Inspect the Air Path

  1. Air Tubing:
    Ensure the hose isn’t bent, kinked, or compressed.

  2. Connectors:
    Tighten all quick couplings and listen for hissing leaks.

  3. Nozzle Blockage:
    The laser head nozzle is a common clog point. Smoke residue or molten particles can block the tiny air outlet.
    Use a fine cleaning needle or compressed air to gently unclog it.

C. Check Internal Pump Components

Depending on your air pump type (diaphragm or piston), internal wear can cause weak airflow.

  • Diaphragm Tear: The rubber diaphragm may rupture after extended use, preventing pressure buildup.

  • Worn Piston or Seal: For piston-type pumps, aging seals cause air leakage and low pressure.
    Replacing these parts is often more cost-effective than buying a new pump.

Summary: Step-by-Step Diagnosis Map

Symptom Possible Cause Recommended Action
No power, no sound Power line disconnected, bad MOSFET, blown fuse Check cable, mainboard, and measure voltage
Pump hums but no air Blocked hose or nozzle, internal diaphragm failure Clean air path, inspect diaphragm
Weak airflow Leaks or internal wear Tighten connectors, replace seals
Works via external power Mainboard control circuit issue Replace MOSFET or contact support
Pump smells burnt Motor coil failure Replace air pump

Final Tips for Preventing Future Air Pump Issues

  • Keep your air filters and hoses clean to avoid smoke particle buildup.

  • Avoid running the air pump continuously when not engraving.

  • Perform regular cleaning of the laser head nozzle to prevent clogging.

  • Use an external air assist filter if engraving materials that generate heavy smoke or resin.

By following these structured steps, you’ll be able to confidently identify and fix any laser engraver air pump malfunction — whether it’s a faulty cable, software misconfiguration, or internal damage.
With a little patience and the right approach, you can bring your Longer or any other laser engraver back to peak performance and keep your engraving results sharp, clean, and consistent.

By products-tutorial | October 29, 2025
How to Troubleshoot a Laser Engraver That Won’t Work After Startup
How to Troubleshoot a Laser Engraver That Won’t Work After Startup

Few things are more frustrating for creators and makers than turning on a laser engraver—only to find that nothing happens. Whether your laser won’t move, won’t fire, or isn’t connecting to the software, the good news is that most problems can be fixed with careful, methodical troubleshooting.

In this guide, we’ll walk you through two key stages of diagnosis:

  1. Basic checks – covering power, software, and communication issues.

  2. Hardware-level troubleshooting – focusing on the motion system, controller board, and laser module.

By following these steps, you can quickly identify the cause and bring your machine back to life.

Stage 1: Basic Inspection — Start with the Simple Things

This stage solves the most common and often overlooked issues.

1. Power and Physical Connection Check

Main power and emergency stop:

  • Confirm that the wall outlet has power.

  • Ensure the machine’s power cord is fully inserted.

  • Check that the main power switch on the engraver is turned ON.

  • Most importantly: verify that the emergency stop button is not pressed down.

    • If it is, twist it clockwise to release it.

Internal cables:

  • Open the control box and inspect power and data cables leading to the mainboard, laser power supply, and stepper motor drivers.

  • Look for loose connections, unplugged wires, or signs of burning or discoloration.

A loose cable or a triggered emergency stop is one of the most common reasons why a laser engraver won’t start.

2. Software and Communication Check

Connection status:

  • Make sure your control software—such as LightBurn or LaserGRBL—is successfully connected to the machine’s controller.

  • Most software shows a small indicator (usually green) when the connection is active.

COM port and driver verification:

  • Open Device Manager on your computer and check whether the correct COM port appears when you connect the engraver.

  • If you see a yellow exclamation mark, reinstall the USB driver.

  • Try a different USB port or cable if the connection is unstable.

Device configuration:

  • In your engraving software, ensure that you’ve selected the correct device profile and communication port.

  • Double-check your power and speed settings — the laser power should never be set to 0%.

Manual control test:

  • In the control panel, try jogging the machine using X+ / X– / Y+ / Y– buttons.

    • If the laser head moves correctly, motion control is functioning.

  • Next, use the “Fire” or “Test Laser” function to see if the laser emits light.
    ⚠️ Do not test with materials under the laser; ensure the focus is correct and maintain safety precautions.

Interpreting the results:

  • Moves but no light → problem with the laser module or power supply.

  • No motion, no light → issue with mainboard or power supply.

  • Moves and fires correctly → issue likely in your design file or engraving parameters.

3. Mechanical Movement Check

When powered off, try gently pushing the laser head along both X and Y axes.

  • If it feels tight or jammed, inspect for belt tension issues or obstructions.

  • Belts should not be too tight (causing drag) or too loose (causing slippage).

A simple mechanical misalignment can sometimes cause the engraver to fail its homing sequence or stop responding.

Stage 2: Deep Hardware Diagnostics

If all basic checks pass but the problem persists, it’s time to investigate specific hardware components.

1. Motion System Inspection

Limit switches:

  • If your machine moves toward one side immediately after startup and crashes, a limit switch may be shorted or incorrectly wired.

  • Use a multimeter to test continuity:

    • When not pressed, the switch should show open circuit.

    • When pressed, it should show closed circuit.

  • Incorrect readings indicate a faulty or miswired switch.

Stepper drivers and motors:

  • Check the driver module LEDs for power indicators.

  • Swap motor cables between axes to confirm if the issue follows the motor or stays with the axis (a great way to isolate the cause).

2. Laser Power System

Laser power supply:

  • Verify that the laser’s power source delivers the correct voltage (usually 12V or 24V).

  • Inspect the PWM (Pulse Width Modulation) signal cable between the mainboard and laser module.

  • If the laser doesn’t fire even with correct voltage, the module may be faulty.

Air assist and focus lens:

  • Ensure your laser head lens is clean.

  • Air assist should function properly—blocked airflow can cause overheating and poor cutting quality.

3. Controller Board and Firmware

Power input check:

  • The controller board should receive stable voltage (use a multimeter to verify).

  • If fans or LEDs on the board don’t turn on, the issue is in the power circuit.

Firmware status:

  • Try reconnecting the engraver via software.

  • If the firmware doesn’t respond, consider re-flashing or updating it according to manufacturer instructions.

Physical inspection:

  • Look for signs of burnt chips, bulging capacitors, or unusual odors.

    • These are strong indicators of hardware failure.

Quick Reference: Diagnose by Symptom

Symptom Possible Cause
No lights, no fan Power cable, main switch, emergency stop, fuse
Software not connecting USB cable, COM port, driver issue
Connected but no motion Mainboard power, motor drivers, firmware
Moves but no laser output Laser power supply, PWM signal, laser module
Moves uncontrollably Limit switch wiring, motor direction setting
Stops mid-job USB interference, overheating, complex G-code

Final Tips for Successful Recovery

  1. Always start from simple to complex—most failures are due to basic issues like loose plugs or emergency stop engagement.

  2. Keep your firmware and software updated.

  3. Use a surge-protected outlet to prevent electrical damage.

  4. Maintain clean optics and stable cooling to avoid long-term damage.

  5. Document your findings—troubleshooting once creates a reference for next time.

Conclusion

Troubleshooting a laser engraver that fails to start may sound daunting, but with a structured approach, you can isolate the cause in minutes. From checking power lines and communication ports to inspecting hardware modules, each step narrows down the issue systematically.

By mastering this diagnostic routine, you not only save repair costs but also deepen your understanding of how your laser engraver truly works.

Remember: the key to reliability is patience, process, and precision—just like laser engraving itself.

By products-tutorial | October 29, 2025
RAY5 40W Laser Engraver Maintenance Guide
RAY5 40W Laser Engraver Maintenance Guide: Preventing Belt Breakage and Fixing Vibration Issues

The RAY5 40W laser engraver is known for its precision and reliability, but like any mechanical device, it requires proper maintenance to ensure consistent performance. Two of the most common issues users encounter are timing belt breakage and engraving vibration. Both problems not only affect engraving quality but can also shorten the machine’s lifespan if left unaddressed.
This guide covers the most effective methods to prevent belt damage and eliminate vibration for optimal engraving results.

1. Preventing Timing Belt Breakage

A broken timing belt can bring your entire engraving workflow to a halt. Understanding why it happens and how to prevent it can save you time, money, and frustration.

1.1 Avoid Frequent Disassembly

Avoid Frequent Disassembly

The fixed end of the timing belt is made of polymer materials that wear down with repeated tightening and loosening. Every disassembly slightly reduces its structural strength.
👉 Tip: Avoid unnecessary belt removal or adjustments unless absolutely required.

1.2 Tighten Screws with Proper Torque

Tighten Screws with Proper Torque

Overtightening the screws at the belt’s fixed point can cause uneven tension or even shear damage to the belt.
👉 Tip: Use a torque wrench and follow the manufacturer’s recommended torque settings to ensure even pressure and prevent micro-tears in the belt.

1.3 Add Cushioning Materials

Add Cushioning Materials

Installing rubber pads or nylon washers between the metal bracket and the belt can distribute stress more evenly and minimize direct shear. Applying a small amount of silicone grease at the contact points also reduces friction, effectively extending the belt’s life.

Result: With these three preventive actions, the risk of belt breakage drops significantly, and your engraver can operate smoothly over longer production cycles.

2. Fixing Engraving Vibration Issues

Vibration during operation is a common cause of poor engraving precision and blurred results. Proper alignment and tension adjustments can effectively eliminate this issue.

2.1 Check Machine Level and Axis Alignment

Check Machine Level and Axis Alignment

Ensure that your RAY5 40W is placed on a stable, level surface. Use a spirit level to check the base frame.
Then, inspect the X-axis and Y-axis rails — even a small misalignment can lead to high-frequency vibrations. If needed, loosen the rail brackets and realign both axes until they run perfectly parallel.

2.2 Adjust Timing Belt Tension

Adjust Timing Belt Tension

A belt that’s too loose causes lagging and vibration, while an overly tight belt increases motor load and noise.
👉 Tip: The ideal tension allows a 2–3mm elastic deflection when gently pressing the belt at its midpoint. Check the belt regularly and replace any worn or deformed parts.

2.3 Fine-Tune Roller Tightness

Fine-Tune Roller Tightness

Loose rollers can wobble; overtight ones increase friction and wear. Adjust the eccentric nuts on the rollers until they spin smoothly without side play.
👉 Maintenance Tip: Inspect the rollers every few weeks, especially after high-speed engraving jobs, to maintain stable mechanical performance.

Result: With proper leveling, belt tension, and roller tuning, you can eliminate most vibration problems and achieve cleaner, sharper engraving results.

3. Maintenance Summary

Problem Cause Solution Expected Outcome
Belt Breakage Over-tightening or repeated disassembly Use torque wrench, add rubber pad, apply silicone grease Extended belt life
Engraving Vibration Misaligned axes, loose belts, roller imbalance Re-level machine, adjust tension, fine-tune rollers Improved engraving precision
Reduced Durability Poor maintenance habits Regular inspections, preventive actions Long-term machine stability

4. Final Thoughts

Maintaining your RAY5 40W laser engraver is not just about fixing issues when they appear—it’s about preventing them from happening.
By following these guidelines on belt maintenance, alignment, and vibration control, you’ll ensure your engraver performs with consistent precision and minimal downtime.
A few minutes of maintenance can save hours of rework and extend the machine’s service life significantly.

By products-tutorial | October 21, 2025
LaserBurn AI User Guide
LaserBurn AI User Guide

Before diving into the workflow, let’s first clarify the core principles and technical definitions of the four AI features in LaserBurn.

1. Text-to-Image

Feature Overview:
This is the most fundamental and essential AI image generation function. By entering a descriptive phrase (known as a Prompt), the AI model generates a brand-new image from scratch that visually matches the description.

2. Image-to-Image

Feature Overview:
This function allows users to recreate or enhance an existing image by applying new prompts. It can alter the image’s style, tone, or content, or even generate a completely new composition based on the original structure.

3. Auto Focus

Feature Overview:
The autofocus function eliminates the need for manual adjustments. Using software-driven calibration, it automatically completes the focusing process.
LaserBurn identifies focus success when two points converge — ensuring high precision, reducing human error, and maintaining consistent, reliable focusing results. The fully electronic adjustment enables rapid optimization of the focal plane, significantly improving both efficiency and repeatability.

4. Batch Fill

Feature Overview:
Batch Fill allows users to simultaneously engrave multiple isolated, enclosed shapes (e.g., text, vector graphics, logos).
By using the built-in camera, the system automatically detects and aligns multiple similar materials and fills them with the same engraving pattern — enabling high efficiency and uniformity across all processed items.

II. Step-by-Step Practical Guide

Let’s walk through a practical example that connects all four features — creating a marketing poster for a new Cyberpunk-style phone case.

Step 1: Text-to-Image — Create the Initial Concept

Goal: Generate the main product visual for a cyberpunk-themed phone case.

Process:

  1. Open the Text-to-Image module in the AI creation tool.

  2. Enter the prompt — this is the key step; the more detailed, the better.

    Prompt (positive):

    Cyberpunk phone case, glowing neon blue liquid, intricate circuit pattern on surface, metal texture, dark background, cinematic lighting, futuristic, 8k, highly detailed

    Prompt (negative):

    blurry, ugly, deformed, watermark, text

    (Used to exclude unwanted elements.)

  3. Choose parameters:

    • Style: Select a colorful, sci-fi-oriented style for poster visuals.

    • Aspect ratio: Set to 9:16 or as needed for your design.

  4. Click Generate to produce the image.

Click Generate to produce the image

Step 2: Image-to-Image — Refine or Replace the Background

Goal: Keep the phone case design but make the background more dynamic and futuristic.

Process:

  1. Import the generated image from Step 1 into the Image-to-Image module.

  2. Enter the new prompt:

    A busy neon-lit city street at night with cars flying by in the background and lights reflecting off the rain-soaked ground
  3. Select the output image that best integrates the product and background.

Select the output image that best integrates the product and background

Step 3: Auto Focus

Goal: Ensure precise laser focus to avoid uneven engraving caused by incorrect focal distance.

Process:

  1. Place the phone case under the laser head.

  2. In the focus settings, click Auto Focus.

  3. The machine will automatically adjust until the two focus points converge — then you can proceed to engraving.

Auto Focus

Step 4: Batch Fill

Goal: Automate multi-object engraving to ensure high consistency and productivity.

Process:

  1. On the left toolbar, select the Camera function and click Capture.

  2. Place the materials to be engraved within the working area, then position one reference item on the material surface.

  3. Enable the AI Enhancement Mode and click Batch Fill.

  4. Wait until all engraving objects are properly recognized and duplicated across materials.

Wait until all engraving objects are properly recognized and duplicated across materials.

III. Application Scenarios

When combined, these four features cover almost the entire creative and production pipeline — from concept generation to final product output.

Text-to-Image

Use Cases:

  • Concept Design: Game characters, environments, and architectural ideation.

  • Inspiration: Visualizing story scenes or creative concepts.

  • Art Creation: Producing unique digital artworks.

  • Social Media Assets: Quickly generating visuals that match your post content.

Image-to-Image

Use Cases:

  • Style Transfer: Turn a regular photo into a sketch or painting.

  • Product Visualization: Convert hand-drawn sketches into realistic renders.

  • Old Photo Restoration: Restore and restyle vintage photos.

Auto Focus

Use Cases:

  • Camera Detection: When material surfaces are uneven, the Z-axis automatically adjusts to keep the camera focus consistent.

  • Control Logic: Driven by a stepper motor, the lens performs active tracking and continuous autofocus for precision measurement and positioning.

Batch Fill

Use Cases:

  • Mass Engraving: Serial numbers, logos, QR codes, or names on materials like metal, wood, or acrylic.

  • Variable Data Engraving:
    For instance, entering “Not: 1” automatically generates a series:

    Not: 2, Not: 3, Not: 4

✅ Tip:

Mastering the four AI features — Text-to-Image, Image-to-Image, Auto Focus, and Batch Fill — allows creators to seamlessly transition from imagination to execution, achieving efficient, consistent, and visually stunning engraving results with LaserBurn.

By products-tutorial | October 20, 2025
How to Check If the CH340 Driver Is Installed Correctly
How to Check If the CH340 Driver Is Installed Correctly

To make sure your Longer laser engraver works with your computer, check that the CH340 driver is installed and working well. If not, please download and install the appropriate driver for your device.

Step 1: Check the CH340 Driver Installation

  • A. The connection issue may occur if the required CH340 driver is missing or improperly installed.

  • B. For macOS 10.15 or later, the CH340 driver is already built-in and does not require manual installation.

  • C. If installation is needed, download the driver package from the link below:
    👉 CH340 Driver Download

Video Tutorials:

Step 2: Verify COM Port Detection

For Windows Users

  1. Connect your Longer laser engraver to your PC using the included USB cable.

  2. Download and install the CH340 driver. The installation may prompt you to restart your computer.

  3. Follow the on-screen instructions to complete installation.If any error messages appear, please contact Longer technical support for assistance.

  4. To confirm successful installation:

Right-click This PC, select Manage → Device Manager → Ports (COM & LPT).

If you see CH340 listed under COM ports, the system has successfully recognized your device.

Device Manager USB-Serial CH340(COM3)

For macOS Users

  1. Connect your laser engraver to your Mac via the provided USB cable.

  2. Download and install the CH340 driver. You may need to reboot the system.

    • If installation errors occur, contact Longer technical support.

  3. After restarting, go to:
    System Preferences → Security & Privacy → General → Allow

    • Approve the CH340 driver installation when prompted (you may need to restart again).

    • Reconnect your laser engraver. Now LaserBurn, LightBurn, or LaserGRBL should automatically detect your device.

      General and Allow
    • If the “Allow” button does not respond, follow the terminal method below.

Step 3: Load the Driver Manually via Terminal

  1. Open Terminal:
    Finder → Applications → Utilities → Terminal

  2. Copy and paste the following command:


    sudo kextload /Library/Extensions/usbserial.kext/sudo
  3. Press Enter. If prompted, enter your Mac user password, then press Enter again.

    enter
  4. Once the command executes successfully, you will see a confirmation message in the Terminal window.

After completing these steps, your system should recognize the Longer laser engraver correctly. You can now connect and control your device through LaserBurn, LightBurn, or LaserGRBL without connection errors.

By products-tutorial | October 15, 2025
How to Calibrate and Align the Nano Duo Camera in LightBurn
How to Calibrate and Align the Nano Duo Camera in LightBurn

The Nano Duo comes equipped with a built-in camera that helps users precisely locate materials and designs before engraving.
In LightBurn, if you wish to use the camera feature, it must first be calibrated and aligned. The steps are as follows:

1. Focusing the Nano Duo

Before performing camera calibration and alignment, make sure to focus the Nano Duo properly.
Failure to do so may cause discrepancies between the designed and actual engraving sizes — resulting in engraved patterns appearing larger or smaller than intended.

2. Camera Calibration

Open LightBurn and select "Calibrate Camera Lens" in laser tools. 

Open LightBurn and select Calibrate Camera Lens in laser tools

Selecting "USB Camera" and "Standard Lens" in the interface, click "Next".

USB Camera Standard Lens Next

Place the calibration card in the camera view as shown, turn off "Honeycomb check enable", clik "Capture" button, and when "Next" lights up, proceed to the next step. Repeat the same operation multiple times.

capture

Note: A 90-degree rotation of the image is normal and does not affect camera calibration. Position the calibration card according to the diagram; the orientation of the device does not matter.

Until the interface as shown and click "Align Camera", and the lens calibration is completed. 

align camera

3. Camera alignment

At the end of section 2, click "Align Camera" ,select "USB Camera", and click "Next".

usb camera

In addition, you can also enter through "Calibrate Camera Alignment" in lasertools.

calibrate camera alignment

Place the wooden board, adjust the focus, set the engraving parameters, click "Frame" to confirm the engraving range is within the wooden board, and then click Engraving, and click "Next" after engraving.

Note: When carving thick materials like wood, refocusing is required.

refocusing

Click the "Capture Image" button to capture. When the image is clear in the camera view, click "Next". If it is not clear, recapture it or return to the previous step and engraving it again. 

capture image

Pan and zoom to find the four corner marks, and double-click in the center of each one as precisely as you can. It is important that you mark the corners in their numbered order(1, 2, 3, 4).

marked all four corners

When you have marked all four corners, click "Next" to continue.

By products-tutorial | October 15, 2025
How to update the firmware
How to update the firmware

Updating your RAY5 Mini firmware can improve machine stability, fix software-related problems, and ensure compatibility with the latest features. This guide explains the official firmware update methods step by step using MKSLaserTool, ESPTool Web, and the LaserBurn App.

All procedures, settings, menu names, and operational sequences in this guide follow the original official instructions exactly.


Table of Contents

  1. What This Guide Covers
  2. Quick Answer
  3. Why Firmware Updates Matter
  4. Before You Start
  5. Requirements
  6. Precautions
  7. Step-by-Step Firmware Update Tutorial
  8. Method 1: Update by MKSLaserTool Software
  9. Method 2: Update by ESPTool Web
  10. Method 3: Update by LaserBurn App
  11. Common Problems and Solutions
  12. Tips for Better Results
  13. Frequently Asked Questions
  14. Final Thoughts

What This Guide Covers

This tutorial explains:

  • How to locate the correct CH340 serial port
  • How to update firmware using MKSLaserTool
  • How to flash firmware using ESPTool Web
  • How to upgrade firmware using the LaserBurn App
  • Correct baud rate and Flash size settings
  • Common firmware update troubleshooting steps

This guide is beginner-friendly while preserving the original official firmware update process exactly.


Quick Answer

You can update the RAY5 Mini firmware in three official ways:

  1. Update by MKSLaserTool software
  2. Update by ESPTool Web
  3. Update by LaserBurn App

For MKSLaserTool updates:

  • Connect the engraver with a Type C cable
  • Select the CH340 port
  • Set baud to 25000
  • Set Flash size to 8MB
  • Select ESP32 S3
  • Click Start to flash the firmware

Why Firmware Updates Matter

Firmware controls the communication between the laser engraver hardware and software. Updating the firmware can help:

  • Improve machine performance
  • Fix firmware-related bugs
  • Improve communication stability
  • Enhance compatibility
  • Support newer software functions
  • Resolve connection issues

Using the latest official firmware helps maintain reliable engraving performance.


Before You Start

Before updating the firmware, carefully prepare your machine and software environment.

Firmware flashing requires:

  • Stable USB connection
  • Correct serial port selection
  • Correct firmware file
  • Stable power during installation

Interrupting the flashing process may cause firmware installation failure.


Requirements

Prepare the following before starting:

  • RAY5 Mini laser engraver
  • Computer with Windows or compatible browser
  • Type C cable
  • Official firmware file
  • MKSLaserTool software or ESPTool Web access
  • CH340 driver installed
  • Stable internet connection for web flashing

If compatibility information is unclear, follow official machine specifications or instructions.


Precautions

Use the Correct Firmware

Always use firmware designed specifically for the RAY5 Mini.

Installing incompatible firmware may cause startup or communication problems.

Keep Power Stable

Do not disconnect the machine or turn off the power during flashing.

Confirm the Correct Serial Port

Selecting the wrong COM port may prevent firmware flashing.

Avoid Disconnecting the USB Cable

Keep the Type C cable securely connected during the entire process.


Step-by-Step Firmware Update Tutorial

Locate the CH340 Serial Port in Windows

Action

For Windows, right-click the computer and select Manage, click Device Manager, click to expand Ports, find the port corresponding to the CH340 driver.

Expected Result

The correct COM port for the laser engraver is identified successfully.

Important Notes

  • The CH340 driver must be installed correctly.
  • The port name may change depending on the USB connection.
  • Keep the engraver powered on while checking Device Manager.

Method 1: Update by MKSLaserTool Software

Step 1: Download and Install MKSLaserTool

Action

Please download LaserTool from
LONGER3D GitHub Repository
and install it.

Connect the laser engraver to computer with Type C cable, turn on the engraver.

Expected Result

The software installs successfully and the engraver connects to the computer.

Important Notes

  • Use a stable Type C cable.
  • Ensure the engraver remains powered on during flashing.
  • Some computers may require driver installation before detection.

Step 2: Open the Firmware Flashing Tool

Action

Run the MKSLaserTool and click MKS ESP32 Download Tool.

Expected Result

The ESP32 firmware flashing interface opens successfully.


Step 3: Select the Correct Port and Firmware

Action

Select the right port which is corresponding to CH340 driver and the update firmware.

Expected Result

The software recognizes the selected COM port and firmware file.

Important Notes

  • Double-check the COM port before proceeding.
  • Verify the firmware file matches your machine model.

Step 4: Configure Flashing Settings

Action

Set baud to 25000, Flash size to 8MB, and select ESP32 S3.

Expected Result

The correct flashing configuration is prepared.

Important Notes

Do not modify these values unless official instructions specifically require different settings.


Step 5: Start Firmware Flashing

Action

Click Start.

Expected Result

It will prompt firmware successfully flashed after the update is completed.

Important Notes

  • Do not disconnect the machine during flashing.
  • The flashing process may take several minutes.
  • Wait for the completion message before closing the software.

 

MKS Laser Tool V2.1.5Device ManagerMKS ESP32 Download Tool

Method 2: Update by ESPTool Web

Step 1: Open ESPTool Web

Action

Enter
ESPTool Web
in the browser.

This webpage can connect to the serial port to flash the firmware online.

Expected Result

The ESPTool Web interface loads successfully in the browser.

Important Notes

  • Use a compatible browser.
  • Keep the engraver connected through the Type C cable.

Step 2: Connect to the CH340 Serial Port

Action

Select the baud rate 115200 and connect to the CH340 serial port.

Expected Result

The browser connects successfully to the engraver serial port.

Important Notes

If the serial port does not appear, reconnect the USB cable and verify the CH340 driver installation.


Step 3: Erase Existing Flash

Action

Click “Erase Flash” first.

Expected Result

The previous firmware data is erased successfully.

Important Notes

Do not disconnect the engraver during this process.


Step 4: Select Firmware and Flash Address

Action

Enter the Flash address 0x0 and select the firmware.

Expected Result

The firmware file is prepared for flashing.

Important Notes

Ensure the Flash address remains set to 0x0 exactly as instructed.


Step 5: Program the Firmware

Action

Click Program to start burning.

Expected Result

The firmware flashing process begins and completes successfully.

Important Notes

  • Wait until the process fully completes.
  • Avoid closing the browser during flashing.

 

step 1
step 2
step 3

Method 3: Update by LaserBurn APP

Step 1: Connect the Engraving Machine

Action

After the engraving machine is connected to the LaserBurn App, click Me→About→Firmware Update→RAY5 mini to upgrade the firmware.

Expected Result

The LaserBurn App starts the firmware update process successfully.

Important Notes

  • Keep the app connected during the update.
  • Ensure stable network and power conditions.
  • Do not close the app during installation.

Common Problems and Solutions

Problem Possible Cause Solution
COM port does not appear CH340 driver issue Reinstall or verify the CH340 driver
Firmware flashing fails Wrong COM port selected Select the correct CH340 port
ESPTool cannot connect USB communication issue Reconnect the Type C cable
Flashing freezes Connection interrupted Restart the process following official instructions
Wrong firmware installed Incorrect firmware file Use the official firmware for your model
Browser cannot access serial port Unsupported browser Use a compatible browser
LaserBurn App update fails Connection instability Reconnect the machine and retry

Tips for Better Results

Use a High-Quality USB Cable

Poor-quality cables may interrupt serial communication.

Close Other Serial Port Software

Programs using the COM port may interfere with firmware flashing.

Verify Firmware Before Flashing

Double-check the firmware version and machine compatibility.

Keep the Computer Awake

Avoid sleep mode or automatic shutdown during firmware installation.

Follow Official Firmware Instructions

If firmware release notes include additional requirements, follow official machine specifications or instructions.


Frequently Asked Questions

1. What is the CH340 driver?

The CH340 driver allows the computer to communicate with the engraver through the USB serial connection.


2. Why can’t I see the COM port?

The driver may not be installed correctly, or the USB cable connection may be unstable.


3. What baud rate should I use for MKSLaserTool?

Set baud to 25000 exactly as specified in the official instructions.


4. What Flash size should I choose?

Set Flash size to 8MB.


5. Which ESP32 option should I select?

Select ESP32 S3 during the firmware flashing process.


6. Can I disconnect the machine during flashing?

No. Disconnecting the machine during firmware installation may cause flashing failure.


7. Why do I need to erase flash first in ESPTool Web?

The “Erase Flash” process clears previous firmware data before installing the new firmware.


8. Can I update firmware directly from the LaserBurn App?

Yes. The official process supports firmware updates through the LaserBurn App using:

Me→About→Firmware Update→RAY5 mini


Final Thoughts

Updating the RAY5 Mini firmware helps maintain machine stability and compatibility with the latest features. Whether you choose MKSLaserTool, ESPTool Web, or the LaserBurn App, carefully follow the official settings and procedures throughout the process.

Always use the correct firmware, maintain a stable connection, and avoid interrupting the flashing process. If additional information is needed, follow official machine specifications or instructions.

By products-tutorial | October 14, 2025
How to Use LaserGRBL to Control the Ray5 Mini for Laser Engraving
How to Use LaserGRBL to Control the Ray5 Mini for Laser Engraving

For Windows users, right-click This PC, select Manage, and open Device Manager. Expand the Ports (COM & LPT) section to locate the CH340 driver. Identify the COM port assigned to your Ray5 Mini and select it from the port list in LaserGRBL. Set the baud rate to 115200, then click Connect.

1) Connecting the Ray5 Mini to LaserGRBL

Expand the Ports (COM & LPT) section to locate the CH340 driverCOM and Baud

Once connected, the GRBL firmware will respond with a “welcome message” indicating the firmware version. You’ll also see “Status: Idle” displayed in the lower-right corner of the LaserGRBL interface — confirming a successful connection.

For macOS users, navigate to About This Mac → Overview → System Report, then click USB under the Hardware section. If the driver has installed automatically, you’ll find “USB Serial” listed under connected devices.

GRBL Firmware Information

If no COM port appears in the dropdown list, it means the engraver was not detected. This could be due to an unplugged USB cable, the engraver being powered off, or a missing driver. To fix this, go to Tools → Install CH340 Driver within LaserGRBL to install the necessary driver.

Machine StatusLaserGRBL Drive

2) Creating and Engraving a Project in LaserGRBL

Once the Ray5 Mini is properly connected, you can start setting up your engraving project.
Click File → Open File to import the image or design you want to engrave. Set the quality to 10 lines/mm, then click Next. Refer to your material’s parameter chart to define the optimal engraving power (S-MAX) and speed.

Make sure to select M4 – Dynamic Power Mode for laser operation.

💡 Tip: The S-MAX value should be 10 times the target laser power.

  • For 100% laser power, set S-MAX = 1000

  • For 60% power, set S-MAX = 600

Next, resize your image to fit the desired engraving area. If the design extends beyond the workspace, you can fine-tune its position using XY offset adjustments.

After importing the file and configuring parameters, use the focusing block to set the correct laser focus distance on the Ray5 Mini. Then, click the Frame button to confirm the engraving position on your material. Finally, press Start to begin the engraving process.

LaserGRBL Progress and Openfile

Additional Tips for Stable Engraving

  • Always check that your engraving surface is level and clean before starting.

  • Ensure the laser module lens is free of dust or debris for consistent output.

  • Save your preferred engraving profiles in LaserGRBL for faster setup in future projects.

Quality and NextDynamic Power Size and Offset

By following these steps, you can achieve precise, high-quality results with your Ray5 Mini laser engraver using LaserGRBL software — whether for DIY creations, small-scale production, or detailed material testing.

By products-tutorial | October 14, 2025